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Propylene Oxide

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    Specialty Chemicals

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Product Profile

1. Chemical Structure and Properties

  • Molecular Formula: C₃H₆O

  • Structural Formula: CH₃CHCH₂O — A three-membered epoxide ring with a methyl substituent.

  • Physical Properties:

    • Appearance: Colorless, volatile liquid

    • Boiling Point: 34–35°C

    • Density: 0.832 g/cm³ at 20°C

    • Solubility: Miscible with most organic solvents; slightly soluble in water

  • Chemical Properties:

    • Highly reactive epoxide due to ring strain

    • Undergoes ring-opening reactions with acids, bases, and nucleophiles

    • Flammable and reactive with oxidizers

2. Industrial Applications

  • Polyether Polyols Production: Key intermediate in polyurethane manufacturing

  • Surface Coatings & Adhesives: Used in epoxy resins and specialty coatings

  • Solvent & Chemical Intermediate: Produces propylene glycol, glycols, and glycol ethers

  • Pharmaceuticals & Agrochemicals: Serves as an intermediate in certain drug and pesticide syntheses

3. Safety and Toxicology

  • Health Hazards:

    • Inhalation: Irritates respiratory tract; may cause headaches, dizziness

    • Skin/Eye Contact: Causes irritation and redness

    • Chronic Exposure: Potential carcinogenic effects (classified as possibly carcinogenic to humans, IARC Group 2B)

  • Fire & Explosion: Highly flammable; vapors may form explosive mixtures with air

  • Protective Measures: Use appropriate PPE, including gloves, goggles, and respirators; ensure proper ventilation

4. Environmental and Regulatory Considerations

  • Environmental Impact:

    • Volatile; can contribute to atmospheric pollution

    • Avoid release into water and soil

  • Regulatory Compliance:

    • Registered under EU REACH and listed on US TSCA inventory

    • Transport: UN 1280, Class 3 (flammable liquid), Packing Group I

5. Case Studies and Application Insights

  • Polyurethane Production: Propylene oxide reacts with polyols to form high-performance polyurethanes used in foams, elastomers, and coatings

  • Epoxy Resin Synthesis: Acts as a reactive intermediate improving resin flexibility and adhesion properties

  • Alternative Comparison: Compared to ethylene oxide, propylene oxide produces more hydrophobic polyols, making it preferred for certain coatings and adhesives applications